Places to get materials and related hints
-
onlinemetals.comServing the
Small Quantity Market with ordering over the internet.
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aeroconsystems A nice looking place to get all sorts of material from, but was particularily
recomended for its graphit section
Graphite by Rick Topf
who had good experience using their surplus grade for Stirling pistons.
- http://www.graphitestore.com has different types of graphite bushing material
-
Jerry Howell's menu.
Click on the link "Hot-Air Engine Power Pistons" to read about what an
experienced builder of hot-air engines has to say. Recommends graphite piston
in stainless steel or brass.
-
http://www.espi-metals.com/metals/catcarbon.htm Good sourc4e of information about properties
of different types of graphite.
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Airpot Cooperation Among others they
sell piston/cylinder units of different lengths and diameters with
the piston made out of carbon-graphite and the cylinder made out of
Pyrex glass. Max operating temperature 260°C
-
The Kyocera company has an
automotive ceramic division that is making
a range of components that are suitable for use in a variety of hot
air engines. They have silicon-carbide heater tubes that high
conductivity and maintain the same mechanical properties up to 1400-
deg C (over 2500 deg F). Their silicon-nitride components can handle
thermal shock loads of up to 750-deg C (over 1350-deg F). They are
also offering ceramic turbine wheels as well as a range of heat
exchangers.
These new materials and components allow for more efficient hot-air
(closed-cycle, heat-exchange, reheat/intercooled Brayton) turbine
engines, using higher engine pressure ratios (6:1 or higher), to be
developed. Concentrated solar thermal power and biomass combustion
can be used as heat sources. In arid regions where steam operation
may be a problem, a new generation of higher-efficiency hot-air
turbine engines could be used in electrical power generation,
possibly even some transportation uses (railway propulsion, marine
propulsion).
- chromed and honed steel tubes and rods plus piston gadgets
- A meesage from Rick Topf concerning seals on pistons,30 Jun 2006
The design of the piston seal(ring) depends on the size of the
piston and the pressure it is intended to seal.
The Sunpower Ringbom produces substantial pressure so it is
most
likely going to use a backing to keep it pressed against the
cylinder wall. It is also probably not just Teflon, but a fiber
reinforced PTFE material like Rulon. This is needed for
abrasion
resistance.
Small or low pressure engines must have lower friction seal
designs. One good design is a lip seal with a silicon rubber
backing. Look in the photos section of search the message
archive
for more about these.
Teflon and related PTFE products can withstand 400-500 F
without melting. They do get a "heat set" that causes the seal to not
fit
properly after an initial heating. This is why they need a
backing
ring. Viton is a good choice for its own high temp. abilities.
It
can be expensive however.
I made a engine last winter that use just a viton ring for
sealing a
1.25 inch bore. With just the right groove and a very smooth
bore
it sealed better than Teflon or graphite. Look for help on
these
from the model steam engine groups.
- Comparing properties of various Teflon compounds,
specifically PTFE, FEP, PFA , ETFE. Technical data shown include coefficient
of dynamic friction, thermal properties etc. (Might be viewable only with IE).
Zig Herzog; hgn@psu.edu
Last revised: 02/25/05